
Closed
Posted
We are seeking an expert in FGF (Fused Granulate Fabrication) pellet-based 3D printing to develop custom suspension car parts. It is crucial that the candidate has proven hands-on experience with industrial-scale, pellet extrusion 3D printing using TPU material. Key Requirements: - Extensive background in FGF pellet 3D printing (specifically TPU). - Skilled in setting up and optimizing large-format 3D printers. - Proficiency with Klipper firmware and Orca Slicer software. - Expertise in CAD part design with structural simulations for strength and durability. - In-depth knowledge of print settings, material behavior, and post-processing for automotive applications. Scope of Work: - Design and optimize parts specifically for FGF printing. - Conduct simulations for mechanical performance validation. - Operate and calibrate FGF equipment for high-quality results. - Deliver polished print files with documentation. Ideal Candidate: Deep understanding of polymer pellet additive manufacturing within the automotive or industrial sectors is required. Budget: $15 - $25 USD per deliverable/output Timeline: Project-based; discuss availability.
Project ID: 40521346
16 proposals
Remote project
Active 6 days ago
Set your budget and timeframe
Get paid for your work
Outline your proposal
It's free to sign up and bid on jobs
16 freelancers are bidding on average $21 USD/hour for this job

I am a mechanical and manufacturing engineer with hands-on experience in advanced additive manufacturing technologies, including FGF (Fused Granulate Fabrication) pellet-based 3D printing. My background includes the design, optimization, and production of functional automotive components using engineering-grade thermoplastics and composite materials. I understand the unique challenges of large-format pellet extrusion, material behavior, dimensional accuracy, and performance requirements for automotive applications. For this project, I can support the complete development process, from CAD model preparation and printability assessment to process parameter optimization and production-ready part manufacturing. My expertise includes material selection, toolpath optimization, warpage control, structural analysis, and post-processing techniques to achieve the mechanical properties and surface quality required for automotive components. I can also assist with prototyping, testing, and design improvements to ensure reliable and cost-effective production.
$20 USD in 40 days
4.4
4.4

Hello , I checked your project about Advanced FGF Pellet 3D Printing Specialist for Automotive Parts and I can help you with this. I have experience working on similar projects and can deliver a clean, modern and high quality result based on your requirements. You can check my previous work here: https://www.freelancer.com/u/muhammads867 I understand your requirements clearly. I focus on delivering high-quality, professional results that match your vision. Quick question: Do you have any reference design or style in mind? Let’s get started Best Regards, M. Sajid
$15 USD in 22 days
0.0
0.0

I understand that your primary challenge lies in finding a specialist for advanced FGF pellet 3D printing to develop custom suspension parts, particularly using TPU material. With over 12 years of experience in additive manufacturing and a strong background in polymer processing, I am well-equipped to tackle this project. My expertise encompasses extensive hands-on work with large-format FGF printers, optimizing settings for optimal extrusion quality. I've successfully utilized Klipper firmware and Orca Slicer software for precision calibration. Additionally, my proficiency in CAD design allows me to create parts that meet rigorous structural simulations for automotive applications, ensuring durability and performance. I can efficiently conduct mechanical performance simulations and deliver polished print files alongside comprehensive documentation for each output. My familiarity with industry standards further enhances the quality of my work. Could you share more about the specific mechanical properties you're targeting for these suspension parts? This will help tailor the designs to your requirements effectively.
$25 USD in 7 days
0.0
0.0

San Juan, United States
Payment method verified
Member since Mar 24, 2014
$250-750 USD
$25 USD
$250-750 USD
$10-30 USD
$10-30 USD
$50-100 AUD
$10-30 AUD
₹600-1000 INR
$250-750 USD
$30-250 AUD
₹1500-12500 INR
$250-750 USD
$30-250 AUD
£20-250 GBP
$750-1500 USD
₹12500-37500 INR
₹600-1500 INR
$250-750 USD
₹750-1250 INR / hour
$30-250 CAD
$750-1500 USD
$10-30 CAD
₹600-1500 INR
$10-30 USD
$250-750 USD