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I have a project that needs to be completed within 5 days. Project 1 – Casting Simulation (Fusion 360) The CAD model is already created. The remaining work includes the complete casting design, simulation, optimization, and final report. Required tasks: 1. Review and finalize the CAD model. - Verify fillets, holes, and solid geometry. 2. Casting Blank Design - Select and justify the Parting Plane. - Apply a Draft Angle (approximately 2°). - Decide which holes will be cast using cores and which will be machined later. - Evaluate fillet radii and wall thickness variations. 3. Material Selection - Select an appropriate casting material and justify the choice. 4. Pattern Design - Apply shrinkage allowance. - Define core prints if required. 5. Thermal Analysis - Divide the component into thermal zones. - Identify critical sections and hot spots. - Calculate or estimate thermal modulus where necessary. 6. Riser Design - Select riser location. - Determine riser dimensions. - Verify feeding capability. 7. Gating System Design - Design Sprue, Runner, and Gate. - Justify gate location and dimensions. 8. Casting Simulation in Fusion 360 - Filling Analysis. - Temperature Analysis. - Defect Analysis (air traps, shrinkage porosity, cold shuts, etc.). 9. Optimization - Create Study 1 (initial design). - Create Study 2 (modified design by changing gate/riser configuration). - Compare both studies. 10. Final Report - Introduction. - Component Description. - Material Selection. - Parting Plane. - Draft Angle. - Core Selection. - Pattern Design. - Thermal Analysis. - Riser Design. - Gating System Design. - Filling Analysis. - Temperature Analysis. - Defect Analysis. - Study 1. - Study 2. - Comparison. - Conclusion. Deliverables: - Fusion 360 model with casting design. - Screenshots of Parting Plane, Riser, Gating System. - Filling, Temperature, and Defect simulation results. - Study 1 vs Study 2 comparison. - Complete final report with technical explanations and conclusions.
Project ID: 40511015
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16 freelancers are bidding on average €73 EUR for this job

Having worked extensively in metal casting foundry, I am well-positioned to deliver outstanding results for your casting simulation project. I excel in designing and prototyping parts from concept to production and have a deep understanding of manufacturing processes including Metal Casting and Machining, which aligns perfectly with the tasks at hand. Usually in my metal parts development and prototyping work I frequently use PROCAST for Casting gate runner design optimization and I single handedly design pattern and dies in house. In addition, I am a master at utilizing design software to maximize efficiency which includes streamlining production processes. This will play a crucial role in not just meeting but surpassing your timeline expectations. As such, selecting me for this project would guarantee not just the highest quality of work but also an exploration into potential innovations that might enhance the project's outcome. I am excited about the opportunity to contribute to your success in this project as we create a model that perfectly embodies your objectives. You can check my profile in this regard and I can send you the casting simulation clips of some of parts if you initiate chat right away. Regards. Sohail.
€85 EUR in 2 days
5.2
5.2

I am an expert in Fusion 360 casting simulations. I will deliver your full design, thermal analysis, optimization studies, and comprehensive technical report. Why Choose Me I prioritize delivering high-quality, high-impact results that align perfectly with your business goals. By choosing to work with me, you are ensuring clear communication, strict adherence to deadlines, and a dedicated focus on technical precision. I am committed to a seamless workflow, ensuring that the final output not only meets your specifications but adds real value to your project. My Specialization & Skills I am a professional 3D Generalist and Animator dedicated to creating high-quality, immersive visuals. My expertise spans the entire 3D pipeline, including meticulous modeling, texturing, and rigging to bring concepts to life. I am highly proficient in Blender and Substance Painter, with additional capabilities in SketchUp and V-Ray for diverse production needs. Whether you require complex character work, game-ready assets, or professional product visualization, I deliver technical excellence tailored to your specific vision.
€27 EUR in 1 day
5.2
5.2

Deliverable scope : CAD review & model finalization — Fusion; verify fillets, holes, solid geometry. Casting blank design — Fusion + hand decisions: parting line + draft analysis, 2° draft, core-vs-machined (3s<D rule), fillet radii, Heuver wall-thickness check, machining allowances → casting blank model. Pattern design — Fusion + hand calc: 1.8% shrinkage scale, core prints → pattern model. Material selection — justification of FeG 520 cast steel (already specified in the exercise). Thermal analysis (modulus method, hand calc — not simulation): zone subdivision A–E, thermal modulus M = V/A per zone (Fusion measures V and A), hot-spot/last-to-solidify identification, directional-solidification check (≥10% step, ≤30% variation), chills/sleeve recommendation. Riser design — hand calc per ASSOFOND tables: modulus rule MM ≥ 1.2·ME, riser sizing, neck sizing, feeding-radius verification → riser modeled in Fusion. Gating system design — hand calc: Dietert filling time, flow rate/velocity, pressurized 4:3:2 sprue/runner/gate areas → gating modeled in Fusion. Final report — compiling all of the above with the calculations, figures, screenshots, and conclusions.
€68 EUR in 3 days
3.7
3.7

Hello, I have carefully reviewed your project requirements for the casting design and simulation in Fusion 360. I am an experienced Mechanical/CAD Engineer with strong expertise in casting design, manufacturing simulation, and FEA-based optimization. I can complete your project within the 5-day deadline, including full casting design, simulation, optimization, and technical reporting. My scope of work will include: - Full review and correction of your existing CAD model - Casting blank design including parting line, draft angles, fillets, and machining considerations - Material selection with proper engineering justification - Pattern design with shrinkage allowance and core print definition - Thermal analysis with identification of hot spots and critical sections - Riser design with proper feeding verification - Complete gating system design (sprue, runner, gate) - Fusion 360 simulation (filling, temperature, and defect analysis) - Optimization study (Study 1 vs Study 2 comparison) - Detailed engineering report with explanations and conclusions Deliverables: - Fusion 360 project files - Simulation results (screenshots and analysis data) - Study comparison results - Fully structured technical report I ensure the design will be optimized for manufacturability and free from common casting defects like shrinkage porosity, air entrapment, and cold shuts. I am ready to start immediately and deliver within your required timeline.
€10 EUR in 2 days
2.5
2.5

██╗░░██╗██╗██████╗░███████╗ ███╗░░░███╗███████╗ ██║░░██║██║██╔══██╗██╔════╝ ████╗░████║██╔════╝ ███████║██║██████╔╝█████╗░░ ██╔████╔██║█████╗░░ ██╔══██║██║██╔══██╗██╔══╝░░ ██║╚██╔╝██║██╔══╝░░ ██║░░██║██║██║░░██║███████╗ ██║░╚═╝░██║███████╗ ╚═╝░░╚═╝╚═╝╚═╝░░╚═╝╚══════╝ ╚═╝░░░░░╚═╝╚══════╝ Hey Mate , Good afternoon! I am a top Designer with skills including Engineering, Thermal Analysis, Solidworks, 3D Design, Fusion 360, Mechanical Engineering, 3D Rendering and CAD/CAM. Reading your job description, I think I am a good fit for your project and I am very confident about it. I am checking your attachment, I'll update you shortly... If you collaborate with me, your project will be successful. I TRUST. Please send a message to discuss more about this project. Feel free to contact us to discuss your project
€222 EUR in 2 days
2.0
2.0

Please give me the opportunity to handle your project. I assure you that I will complete the work with full dedication, accuracy, and professionalism. I am confident that my skills and experience will meet your expectations and deliver high-quality results within the required timeframe. I have experience in casting simulation, CAD modeling, product design, and engineering analysis using industry-standard software. I can efficiently perform the required casting simulation in Fusion 360 and provide accurate results with clear documentation. Software & Tools I Use: Fusion 360 AutoCAD SolidWorks Autodesk Inventor Autodesk Revit Blender Autodesk Maya 3ds Max Unreal Engine SketchUp V-Ray Substance Painter ZBrush Adobe Photoshop Canva CAD/CAM Tools AI Tools I look forward to discussing your project requirements and delivering the best possible solution.
€50 EUR in 7 days
1.1
1.1

Hello, I have thoroughly reviewed the requirements for the Quick Casting Simulation project on Fusion 360. I understand that the tasks involve finalizing the CAD model, designing the casting blank, selecting materials, conducting thermal analysis, designing risers and gating systems, performing casting simulations, optimization, and preparing a detailed final report. With my expertise in CAD modeling and simulation software, particularly Fusion 360, I am confident in delivering high-quality results for this project. I have experience in casting design, material selection, thermal analysis, and optimization techniques that align with the project requirements. Please take a moment to review my portfolio: https://www.freelancer.com/u/AMSSolutions I am excited about the opportunity to collaborate on this project and ensure effective communication throughout the process. I look forward to hearing from you soon. Best regards, Asma M.
€19 EUR in 1 day
1.2
1.2

I can complete your Fusion 360 casting simulation within 5 days. You’ll get: • Final CAD review + casting design setup • Parting line, draft, cores, shrinkage pattern • Material selection + justification • Gating, riser, and thermal design • Full Fusion 360 simulations (fill, temperature, defects) • Study 1 vs Study 2 optimization • Final report with screenshots and conclusions Share the CAD file and I’ll start right away.
€8 EUR in 1 day
0.3
0.3

Hello, Good morning . How are you? I hope this proposal finds you well. I'M A CERTIFIED & EXPERIENCED EXPERT This is to inform you that I have KEENLY gone through your project description, CLEARLY understood all the project requirements as instructed in your project proposal and this is to let you know that I will perfectly deliver as desired. Being in possession of all stated required skills, (3D Rendering, 3D Design, Engineering, Thermal Analysis, Mechanical Engineering, CAD/CAM, Solidworks and Fusion 360), as this is my field of professional specialization having completed all certifications and developed adequate experience in the respective field, I hereby humbly request you to consider my bid for professional, quality and affordable services that meet all your requirements. I always guarantee timely delivery and unlimited revisions where necessary hence you are assured of utmost satisfaction when working with me. Please send me a message so that we can discuss more and seal the project. WELCOME.
€30 EUR in 1 day
0.0
0.0

Hey , I am a US based Freelancer, I just finished reading the job description and I see you are looking for someone experienced in Thermal Analysis, CAD/CAM, 3D Rendering. This is something I can do. I will review the existing Fusion 360 CAD, confirm the fillets, holes, draft, parting plane, and choose the right casting material, shrinkage allowance, core usage, riser sizing, and gating layout. Then I will run the filling, temperature, and defect studies, create Study 1 and Study 2, compare the results, and prepare a clear final report with technical explanations and screenshots. To start, I need the Fusion 360 file, the attached reference image, and any target material or casting process preference you want me to follow. Drop me a message before placing an order price can be discussed after discussion.
€25 EUR in 4 days
0.0
0.0

As a versatile designer with a wide array of 3D modeling skills, I offer a unique blend of creativity, technical precision, and manufacturing focus - all of which are essential elements for creating a successful casting simulation in Fusion 360. My skills in SolidWorks will particularly come in handy when verifying fillets, holes, and solid geometries in your existing CAD model, ensuring that it is ready for the casting design and simulations that lie ahead. In a recent project that closely aligns with your needs, I tackled intricate freeform geometry that needed to comply with strict mechanical constraints. Demonstrating my ability to think outside the box, I combined solid modeling principles with subdivision modeling techniques to achieve an optimal outcome. Driven by discipline and drawing from my experience in optimization work, I actively seek creative opportunities to make designs more efficacious while preserving their artistic value. My specialized competencies extend further into delivering comprehensive reports and analyses, which will be paramount in this project. With strong attention to detail, I will provide you with informative screenshots of the parting plane, risers, gating systems, as well as thorough explanations for each stage of the process in the final report. All these reasons reflect why I am the ideal individual for not only completing this project within your timeframe but also exceeding your expectations.
€50 EUR in 1 day
0.0
0.0

Hello, I would like to offer you an "Attractive proposal": a fixed price $300 per each component complete design model optimization DFM ready for casting, with a delivery time of 5-8days/each. I am a highly qualified Mechanical and Product Design Engineer with extensive experience in 3D surfacing, modeling and factory metal works, using SolidWorks, Autodesk MoldFlow "Foundry", .. Beyond this project, I hope to establish a long-term professional relationship built on trust, quality, and efficiency. I look forward to your reply. Thank you and best regards, Sincerely yours, Eng. Omar
€300 EUR in 7 days
0.0
0.0

Salut ! Je suis très intéressé par ton projet. Je maîtrise bien Fusion 360 et le design mécanique, donc je peux gérer ça sans problème. Je suis quelqu'un de sérieux, je travaille proprement et je suis très réactif. Si tu veux, on peut commencer tout de suite. Hâte d'en discuter avec toi !
€19 EUR in 7 days
0.0
0.0

Hello, I can complete your 5-day Fusion 360 casting simulation project, including full design, simulation, optimization, and final reporting. I have experience in casting design workflows such as parting line selection, gating/riser design, thermal analysis, and defect prediction using Fusion 360. My work will include: • CAD review (geometry, fillets, holes, manufacturability) • Casting blank design with proper parting plane and ~2° draft • Core selection (cast vs machined features) • Material selection with clear justification • Pattern design with shrinkage allowance • Thermal analysis (hot spots, thermal zones, modulus estimation) • Riser design with feeding validation • Gating system design (sprue, runner, gate optimization) • Simulation: filling, temperature, and defect analysis • Optimization study (initial vs improved design comparison) • Final technical report with structured explanations and results Deliverables: • Fusion 360 model with complete casting setup • Simulation results (fill, thermal, defect maps) • Study 1 vs Study 2 comparison • Screenshots of all key stages • Detailed final report covering all required sections I ensure accurate simulation setup, manufacturability focus, and clear documentation suitable for academic or industrial submission. I can begin immediately once the CAD file is shared.
€30 EUR in 2 days
0.0
0.0

Rome, Italy
Member since Jun 4, 2026
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