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I need my current plastic reel-turn knob reshaped into a true circular profile while keeping its existing fit on the shaft intact. The present knob is functional but its non-circular outline makes fingertip control awkward; a smooth round surface should solve that. Here is what I’m after: • Precise redesign of the knob geometry in a CAD file (STEP or STL preferred) that matches the current bore and fastening method. • Recommendations on any minor dimensional tweaks (grip diameter, edge radius) that improve comfort without forcing changes to the reel housing. • A print-ready or mold-ready file so I can move straight to prototyping in the same plastic grade. You’re free to use the 3D package you’re most comfortable with—SolidWorks, Fusion 360, or similar—as long as the final export opens cleanly in common slicers and machining software. Acceptance criteria • Circular exterior within ±0.2 mm of the agreed diameter. • Mounting fit tested digitally against the shaft dimensions I will supply. • All sharp edges broken to at least 0.5 mm radius for user comfort. I’ll send you photos, measurements, and a quick sketch of the current knob the moment we start. Looking forward to a concise, manufacturable design I can drop straight into production.
Project ID: 40721788
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Active 6 days ago
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3 freelancers are bidding on average $20 AUD for this job

Mechanical Design & Engineering Expertise: Reverse Engineering | Fabrication | DFM | 3D Printing | Concept Design | Product Development | Robotics I am a Mecha1`nical Designer with over 8 years of experience turning complex ideas into functional, manufactured products. I focus on creating designs that aren’t just visually sound, but are technically optimized for real-world performance and efficient production. Software Proficiency: SolidWorks • Autodesk (AutoCAD, Fusion, Inventor) • Maya • Matlab • Rhino • Catia Best Regards, MOHAMED EWAIDA Senior Mechanical Designer
$20 AUD in 7 days
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Hi there, we have recently completed a similar project involving knob redesign and would love to share some references. I understand the importance of ensuring your current shaft fit remains intact while transitioning to a true circular profile for enhanced fingertip control. I will deliver a precise CAD model (STEP or STL) that matches your specifications and offers recommendations on minor adjustments to increase comfort—without compromising the existing reel housing. Benefits include: - Improved grip with careful tweaks to edge radius and diameter. - A digital fit assessment ensuring flawless mounting on your shaft, minimizing trial and error. Here's how we'd approach it: - Analyze current dimensions you provide. - Design and simulate the circular profile with your comfort in mind. - Provide you with a print-ready file compatible with common slicers. While we might be newer to Freelancer, we bring 9+ years of experience delivering this kind of work off-platform, along with numerous 5-star reviews to back it up. I’d be happy to offer a friendly, no-obligation consultation to discuss your project further. Kind regards, Carly Zandberg
$19 AUD in 3 days
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Sydney, Australia
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