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I need a full, steady-state Aspen HYSYS model for the industrial synthesis of methyl methacrylate (MMA). My priority is clear: model the entire process in enough detail to maximise overall yield while allowing Aspen to generate reliable capital (CapEx) and operating (OpEx) cost estimates. Once the simulation converges, I want the economics exported through Aspen’s costing tools (Economic Analyzer / Activated Economics workspace) so that I can see the breakdown of major equipment, utilities and annual cash flows. Scope of work • Build or refine the HYSYS flowsheet from raw materials to synthsis MMA from Natural Gas, Methanol, including reaction, separation and energy-recovery sections as needed for a realistic plant design. • Calibrate the model with appropriate thermodynamic packages, stoichiometry and any available kinetic or equilibrium data so that performance targets can be met. • Run sensitivity studies that point to the operating window giving the highest feasible yield. • Activate Aspen’s economic evaluation, size the equipment automatically, and produce the full cost report (CapEx, variable and fixed OpEx, utility summaries, and key financial indicators such as NPV or payback). • Deliver the native HYSYS file, the costing workbook, and a short summary slide/report highlighting assumptions, yield achieved and the headline economic figures. Acceptance The model must converge without manual recycles, show material-and-energy balance closure, and all cost tables must be reproducible by simply reopening the delivered files in Aspen. If you have recent experience modelling MMA or similar acrylic monomer processes in Aspen and can turn around a clean, well-documented simulation, I’m ready to start right away.
Project ID: 40540901
5 proposals
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5 freelancers are bidding on average $33 USD/hour for this job

With a comprehensive understanding of advanced statistical techniques, I can ensure your Aspen HYSYS MMA simulation and economics project is handled with utmost precision. My thorough knowledge in processes similar to MMA synthesis using Aspen HYSYS will undoubtedly be an invaluable asset throughout our collaboration. Having successfully calibrated numerous models using appropriate thermodynamic packages and kinetic or equilibrium data, I am adept at meeting performance targets and maximizing yields. Additionally, my expertise in AI and data engineering lends itself perfectly to your need for the generation of reliable capital and operating cost estimates. With a keen focus on driving ROI through intelligent systems, my work aims to improve operational efficiency and reduce costs - directly aligning with your project's core requirements. Furthermore, my ability to build and optimize scalable ETL/ELT pipelines coupled with utilizing AWS and Azure effectively ensures high-performance, security, and cost efficiency which is crucial when activating Aspen's economic evaluation. Lastly, clients choose me not only for my technical virtuosity but also for my commitment to outcomes. For your project, this means that I will deliver not just a clean, well-documented simulation but also provide a native HYSYS file, costing workbook, and a concise yet holistic summary report emphasizing the key assumptions and economic figures obtained.
$35 USD in 40 days
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Hello, I'm not the right fit for this project. My expertise is in software development, data engineering, and automation — not chemical engineering, process simulation, or Aspen HYSYS. This project requires deep domain knowledge of MMA synthesis, thermodynamics, Aspen's Economic Analyzer, and process design — skills I don't have. If you ever need help with building a data pipeline to manage simulation outputs, automating economic report generation from Excel, or developing a dashboard to visualise CapEx/OpEx breakdowns, I'd be happy to assist. But for this specific engagement, you need a chemical engineer or a process simulation specialist with Aspen HYSYS experience. Best of luck with your MMA synthesis model. Best regards, Artur
$30 USD in 40 days
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Doha, Qatar
Member since Jun 26, 2026
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