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I need a compact hand-held controller that combines a dead-man safety switch with a rotary potentiometer and feeds a clean PWM signal into an Arduino-based drive system for an axial flux motor traction inverter. When the side button is depressed, the rotary pot should dictate motor speed; the instant the button is released the output must drop to the same state as an e-stop, guaranteeing zero drive. The housing has to be fully 3D printable on a typical FDM printer (200 × 200 × 200 mm envelope, PLA or PET-G). Ergonomics matter—I’m picturing something that can be gripped like a bicycle throttle with the thumb naturally resting on the kill switch—but feel free to propose alternatives if they remain compact and printable without supports in awkward internal cavities. I’m an advanced Arduino user, so focus on solid electronics and mechanical design rather than step-by-step tutorials. I still expect well-commented code and clearly labeled schematics so I can integrate the unit straight into my existing control stack. Deliverables • STP/STEP and STL files for all printable parts, oriented for reliable printing • Complete wiring diagram and parts list (switch, rotary pot, debounce or filter components, suggested Hall effect alternative if you see fit) • Arduino sketch that reads the pot, debounces the switch, and outputs a 2–20 kHz PWM with adjustable min/max duty cycle parameters • Brief testing procedure showing the signal goes low the moment the button is released and resumes instantly when pressed If you’ve built similar safety throttles or can show strong mechanical design chops, that’s a big plus. Looking forward to seeing your approach.
Project ID: 40418841
44 proposals
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Active 12 days ago
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44 freelancers are bidding on average $116 CAD for this job

As an engineering and design expert with a comprehensive understanding of 3D modeling, design, and printing, I can provide you with the precise and reliable solution you seek for your hand-held controller modifications. My extensive knowledge and skill-set in electronics and mechanical design will enable me to create a sophisticated yet compact controller that fulfills all your requirements including corresponding dimensions (200 × 200 × 200 mm envelope) that are easily printed on an FDM printer. Additionally, my proficiency with various software tools such as ArchiCAD, Rhino, Tekla etc. will assist in generating printable parts oriented for reliable printing in either PLA or PET-G materials. I guarantee detailed step-by-step documentation including well-commented code, labeled schematics, concise wiring diagrams and STL files Keeping in mind your familiarity with Arduino, I will ensure that my deliverables will seamlessly merge into your existing control stack.
$140 CAD in 7 days
7.8
7.8

I am a skilled and reliable Embedded Systems Engineer with over 6 years of hands-on experience in Arduino, ESP32/ESP8266, and microcontroller-based development. I specialize in designing efficient, stable, and scalable embedded solutions, turning ideas into fully functional hardware-software systems. I have a strong background in electronics, sensors, communication protocols (UART, I2C, SPI, MQTT, WiFi, BLE), and real-time embedded systems. My development approach focuses on clean, well-structured, and well-documented firmware, ensuring long-term reliability and easy maintenance. I also provide thorough testing, debugging, and performance optimization, including power efficiency improvements where required. I am a detail-oriented engineer with strong problem-solving skills and extensive experience in hardware debugging and firmware optimization. Beyond technical expertise, I value clear communication, meeting deadlines, and maintaining high client satisfaction. I work closely with clients to fully understand project requirements and deliver high-quality results. Pricing is flexible and can be discussed based on project scope and complexity. I am open to both short-term and long-term projects. Let’s work together to build a professional, reliable, and efficient embedded system for your needs.
$240 CAD in 7 days
7.4
7.4

I understand that you need a 3D-printable hand-held controller combined with a dead-man safety switch and a rotary potentiometer that will maintain your drive system for an axial flux motor traction inverter. Drawing from my solid skills and experience in 3D Design, 3D Modelling and 3D Printing, I assure you of getting the desired ergonomic device. I have worked extensively with FDM printers within the 200 × 200 × 200 mm envelope, predominantly using PLA and PET-G materials which are in line with what you require. In closing, my versatile design background including proficiency with Ai software like Chatgpt , Gemini , HeyGen is highly compatible to offer you both mechanical design and an optimal user interface arrangement for your envisioned design. My pricing is economic yet delivering top quality results which entails all inclusive services including comprehensive testing and support post project completion. Choose me for an efficient design allowing full control over motor speeds while ensconcing utmost safety protocols. You can absolutely rely on my expertise!
$43 CAD in 1 day
7.4
7.4

HI, I can deliver a precise, 3D-printable dead-man PWM control design with reliable ergonomics, proper housing, and fit-for-purpose mechanical functionality. ✅ What electronics/components need to be housed (switch type, PCB size, wiring)? ✅ What printer and material will be used (PLA, PETG, tolerances required)? ✅ Do you need assembly-ready STL only or full CAD with revisions? Warm regards, The Blend Nation.
$33 CAD in 1 day
7.6
7.6

Hello " Lets Gets Started, You are looking for 3D-Printable Dead-Man PWM Control I know you have several tempting proposals here, but I guarantee you to be impressed by my work. I have various skills in Microcontroller, Mechanical Design, 3D Rendering, Product Design, Arduino, 3D CAD, 3D Printing, 3D Design, Electronics and 3D Modelling. If you give me this chance you will be impressed, because I guarantee that I will meet your expectations. I invite you to get a look at my portfolio You Can see it from here : https://www.freelancer.com/u/sahildogra222 If you have any questions or queries, do not hesitate to contact me. I hope to start working with you. With regards! Sahil
$30 CAD in 1 day
6.6
6.6

Hi there, Designing a safety-critical throttle requires fail-safe logic, ergonomic housing, and noise-free PWM generation to ensure instant cut-off and reliable control. We can develop a compact handheld controller with dead-man switch logic, clean PWM output, and a print-optimized enclosure, backed by clear schematics and robust Arduino code. To proceed accurately ✅ Preferred pot vs Hall-effect sensor for durability? ✅ Target PWM resolution and exact frequency range? ✅ Any environmental constraints (vibration, moisture, enclosure rating)? Check portfolio: www.freelancer.com/u/rvwebfreelancing/mech We will be happy to address any questions and ensure a smooth project process. Ready when you are. Buildtrix Studio
$100 CAD in 3 days
6.4
6.4

Hello, I've read your job description " Video editing for website launch " and I'm confident that i could provide you with some amazing motion graphic's videos for your business. I'm a professional video creator and have access to motion graphic's creator software that i could use to create these videos. -- I assure you high quality output work. -- I can start the work right now. -- We can have a call to discuss everything in details. For samples and previous work kindly review my portfolio: https://www.freelancer.com/portfolio-items/10512357-logo-animation-for-youtube-intro?updateSuccess=true I'm interested to hear more about the project through chat. I hope you ll be happy to see that I am very much capable to handle your project If you have any questions, please don't hesitate to contact me. Regards Umesh
$155 CAD in 2 days
6.2
6.2

Hello sir, Did go through your job description and glad to share that I have enormous experience in working with 3D-Printable Dead-Man PWM Control I'm a seasoned programmer and Engineer with quality experience in Flutter, React, Node.JS, SpringBoot, Frontend and Backend Development, Python, Matlab, R studio, C, C++, C#, OpenCV, OpenGL, Tesseract OCR, google vision, Statistical programming/R progamming data analysis Computing for Data Analysis Time Series & Econometric, Machine learning, AI, Deep learning, Matlab and Mathematica, 3D modeling, CAD/CAM,AutoCAD, 2D, Architectural Engineering, SolidWorks, Unity 3D, PCB, Electronics, Arduino, Automation, Embedded and Firmware , IOT, Electrical/Mechanical Engineering I am a TOP Rated Freelancer, and you can check my reviews here as well: https://www.freelancer.com/u/mzdesmag. Looking forward to potentially working together on this project. Thanks and Best regards, Adekunle.
$30 CAD in 1 day
5.7
5.7

Hi there, I can professionally design compact hand held controller with dead man switch rotary potentiometer PWM Arduino system for axial flux motor traction inverter including 3D printable housing STEP STL wiring diagram and well commented Arduino code with safety e stop function I have experience in 3D modeling using 3ds Max, Blender, Maya, and Revit. I can create product models, jewelry designs, or any custom 3D work with high-quality results. You can view my previous work here: https://www.freelancer.com/portfolio-items/8805259-3d-blender-spider-funko-pop https://www.freelancer.com/portfolio-items/10388215-3d-product-models Thanks & Regards, Humayo.
$50 CAD in 2 days
5.9
5.9

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Expert Mechanical design Engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: Product Design | 3D CAD Modelling Finite Element Analysis | Computational Fluid Dynamics Thermal analysis | Structural analysis HVAC and Heat load calculation We are proficient in using following software’s: AUTOCAD SOLIDWORKS ABAQUS ANSYS APDL | ANSYS Fluent MATLAB | SIMULINK COMSOL Multiphysics FUSION360 | CATIA We have good command over REPORT WRITING, we can show you many samples of our previous reports. We can discuss further details in the message box.
$140 CAD in 7 days
6.1
6.1

As an experienced freelancer with a solid background in 3D design, 3D printing, Arduino, and mechanical design, I'm confident that I can provide the innovative and functional solution you're looking for. I have a track record of conceptualizing and realizing complex 3D designs, and my expertise with FDM printing makes me well-suited to deliver printable, ergonomic parts while maximizing internal space utilization. In terms of electronics, I'm more than your average Arduino user—I specialize in precise and efficient electrical systems. My experience in designing safety throttles bears testimony to this. Applying my skills to your project would mean combining an elegant, easy-to-use dead-man switch with a responsive rotary potentiometer that feeds clean PWM signals into your drive system—without skipping out on proper debouncing or filtering procedures. Best regards, Sakshi masih
$35 CAD in 1 day
6.2
6.2

With over five years of experience in 3D design, modeling, and printing, I'm confident that I have the skills necessary to deliver a high-quality, compact hand-held controller to suit your unique needs. I'm familiar with designing for FDM printers within specific dimensional limits such as your 200 × 200 × 200 mm envelope and using materials like PLA or PET-G. Ergonomics are a priority for me, and I'll ensure your build provides an intuitive grip with the thumb resting naturally on the kill switch. My proficiencies extend beyond just design to encompass slicing software- Cura, Prusa Slicer, Simplify3D - maximizing the efficiency of printed parts. To provide you with the most satisfactory result, I'll be presenting prototypes along the way for feedback and refinement; ensuring we're on the same page throughout the project. The final release won't just bear testimony to my skill in designing and printing; but also to my commitment to quality control making sure optimal results are achieved. In addition to my 3D design skills, my experience traverses Arduino integration as well. I understand your requirement goes beyond step-by-step tutorials but necessitates well-commented code and clearly labeled schematics. My familiarity with Arduino sketching alongside an advanced understanding of electronics will enable me to provide precisely what you need in that realm. Let's get started on this project so I can channelize all these skills into bringing your vision to life!
$150 CAD in 1 day
5.6
5.6

Hi, This is a well-scoped design and aligns closely with systems I’ve worked on combining safety inputs with analog control and clean PWM output. I’d approach it as an integrated electro-mechanical unit rather than separate parts. The dead-man switch would be implemented in a fail-safe manner (hardware-level gating in addition to firmware), ensuring the PWM output drops to a true zero-drive state instantly when released. The rotary input (potentiometer or Hall-based alternative) would be filtered and mapped to a stable 2–20 kHz PWM with adjustable limits for smooth control. On the mechanical side, I’d design a compact, ergonomic enclosure optimized for FDM printing (PLA/PET-G), with attention to grip, thumb access to the switch, and printability without complex supports. What I can provide • 3D models (STEP + STL) ready for reliable printing • Complete schematic + parts list (including robust switch/pot options) • Clean, well-structured Arduino firmware (PWM, debounce, safety logic) • Test procedure to verify immediate shutdown behavior Best regards, Hamza
$200 CAD in 7 days
5.3
5.3

With my proficiencies in 3D CAD, design, modeling, rendering, printing and product development, I believe I am an ideal candidate for creating your 3D-printable Dead-Man PWM Control. My solid manufacturing knowledge enhances my design choices for accurate functionality and I can anticipate challenges in tolerances and materials, saving you time and effort. As an advanced Arduino user myself, I can ensure the Arduino sketch is straightforward to understand while incorporating the precision required for your drive system.
$120 CAD in 7 days
5.1
5.1

As a highly experienced 3D modeling and printing specialist, I believe I am the ideal candidate for your project. Not only do I have a firm grasp on the design-to-print workflow, but I also possess a great deal of knowledge regarding FDM printing using materials such as PLA and PETG. My command over software like Blender, SolidWorks, Fusion 360, and others ensures that the final product will be compatible with both your choice of material and printer. Given your need for an ergonomic design that falls within the boundaries of your print volume, my extensive experience in creating mechanical parts and functional prototypes makes me uniquely suited for this task. As someone who has created similar safety throttles in the past, providing you with STP/STEP and STL files for all printable parts, a comprehensive wiring diagram, a labelled parts list, an Arduino sketch that meets your specifications, and a thorough testing procedure are all tasks that fit naturally within my skill set. My proven ability to deliver accurate, high-quality results that are fully aligned with clients' unique needs means you can rely on me to produce work tailored specifically for your project while maintaining the highest standards of quality and performance.
$37 CAD in 2 days
5.0
5.0

Hi, I'm interested in working on this project! I can design 3D-printable handheld controller optimized for FDM printing (PLA/PET-G) without requiring complex internal supports. I will provide the STP/STL files, a clean Arduino sketch with an adjustable 2–20 kHz PWM output, and a precise hardware schematic. Before we begin, how would you like the circuit delivered—should I design a custom PCB for this, or is a detailed wiring schematic enough? Also, how will the controller be powered (e.g., via the drive system's 5V or 12V rail)? so, I hope you review my proposal, if you like to work with me, kindly DM me, we can discuss and start this project soon. Thanks & Best Regards Madushan
$200 CAD in 7 days
4.9
4.9

Hi, I went through your requirement, and this is a safety-critical control, not just a throttle build. The priority is fail-safe behavior and clean signal integrity, not just getting PWM output. I’ll design a compact, ergonomic housing optimized for FDM printing, along with a robust circuit where the dead-man switch enforces a true zero-output state instantly on release. The PWM signal will be stable (2–20 kHz adjustable), with proper filtering/debouncing and a structure that integrates cleanly into your existing Arduino setup. I’ll also include a clear wiring diagram, parts list, and a tested sketch so you can drop this straight into your system. Best regards, Muskan
$150 CAD in 3 days
4.5
4.5

⭐⭐⭐⭐⭐ You’re essentially asking for a fail-safe throttle with true dead-man behavior, so the design must default to zero output on any fault—not just button release. My approach: Electronics (safety-first): • Hall-effect throttle (preferred over pot—no wear, smoother) • Momentary NC dead-man switch (opens = immediate shutdown) • Hardware gate: PWM passes through a transistor/AND stage controlled by switch → guarantees zero even if MCU crashes • RC + Schmitt debounce for clean switching Signal output: • Arduino PWM (2–20 kHz adjustable) • Configurable min/max duty (e.g., 5–95%) • Instant drop to 0% duty on release (<1 ms hardware cutoff) Mechanical: • Ergonomic “bike throttle” grip • Thumb-aligned kill switch • 2-piece FDM design (PLA/PETG), no tricky supports • Internal channels for clean wiring + strain relief Deliverables: • STEP + STL (print-ready orientation) • Schematic + BOM (pot + Hall option) • Arduino sketch (well-commented, tunable PWM) • Test procedure (verifies instant cutoff + recovery) Milestones: Concept + safety circuit CAD + schematic Firmware + validation Quick question: do you want redundant dual-channel output for added safety, or single PWM is enough?
$30 CAD in 1 day
4.5
4.5

With the vast array of skills and experiences I've gathered as a 3D artist, graphic designer, and web designer, I am an ideal fit for this project. While I may be new to this platform, I am no stranger to the field. I have a wealth of experience in 3D rendering, design, modelling, and printing- all of the key skills that are foundational to your project.
$54 CAD in 1 day
5.2
5.2

Are you looking for a compact, fail-safe hand controller that behaves like a true dead-man throttle with clean PWM control for your Arduino-based traction system?I’m a Mechanical + Embedded Systems Engineer with 5+ years of experience in safety-critical controls, handheld HMI devices, and Arduino/ESP-based motor interfaces, including custom throttle and actuator controllers. Design Approach • Ergonomic bicycle-style grip with thumb-activated momentary safety switch (dead-man logic) • Rotary potentiometer (or Hall-effect alternative for durability) mapped to speed command • Hardware-level fail-safe: switch release forces output to zero duty cycle immediately (no software lag dependency) • RC filtering + debounce stage to ensure clean PWM stability • Compact FDM-friendly housing (no internal support traps, split-shell design for easy printing) Deliverables • Full STEP + STL files (print-oriented, 200×200×200 mm compliant) • Wiring schematic (switch, pot, pull-downs, filtering, optional Hall sensor upgrade path) • Arduino sketch: – PWM output (2–20 kHz selectable) – Adjustable min/max duty limits – Instant kill on switch release (interrupt-based handling recommended) • BOM with recommended industrial-grade components • Assembly + wiring guide I can also suggest a Hall-effect throttle upgrade path if you want a contactless long-life version for motor control reliability. Best regards, Hasan
$100 CAD in 2 days
4.1
4.1

Edmonton, Canada
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