Automated Rod Mill Loader Design

@miskinarati

Hi there, I’m a Mechanical Design & FEA Engineer with extensive experience in heavy industrial equipment, structural design, and fabrication. I can redesign your rod mill rod charger in Autodesk Inventor while preserving the existing operating envelope and support locations, integrating the pneumatic indexer and rack-and-pinion boom drive into a robust, fabrication-ready solution. Approach: • Develop the 3D design from the laser scan and existing charger layout. • Design the bench, indexer, stationary frame, travelling boom, rack-and-pinion drive, rotating drum mechanism, and support interfaces. • Select standard industrial mechanical, pneumatic, and electrical components compliant with Australian Standards. • Perform mechanical calculations and FEA to validate strength, stiffness, and safe operation. • Prepare GA drawings, fabrication drawings, BOM, and incorporate review comments through to final release. Deliverables: • Native Autodesk Inventor files • GA and fabrication drawings • Mechanical design calculations • FEA report • BOM and manufacturing documentation Timeline: 2–4 weeks (as per project scope and review cycle) Budget: As per SOW I look forward to discussing the project and delivering a reliable, manufacturable rod charger design ready for fabrication. Best regards, Arati M.

@awaisshehaz

With a keen emphasis on producing high-quality deliverables that not only meet, but exceed client expectations, I am confident in my ability to successfully complete your Automated Rod Mill Loader Design project. My extensive experience in CAD modeling, 3D animation, and technical design solutions make me a perfect fit for this job. I have an unmatched ability to transform existing data into precise geometry, clean detailing, and production-ready files— all of which are skills that will add immense value to this project. Over the years, I have excelled at meticulously analyzing complex engineering challenges and providing practical solutions. Throughout the design process, I assure you of not only maintaining transparency but also providing timely updates to ensure professional trust and client satisfaction. As an advocate for clarity, durability and polished results tailored to client requirements, you can rely on me to develop the proposed modification with an additional touch of optimization on the overall weight, dimensions, and operating envelope— where practical. In addition to my engineering expertise, I am versatile with multiple file formats such as FBX, OBJ, STL and other CAD drawings — all tools that will facilitate easier communication and efficient delivery of your desired final product! Let's work together to enhance safety, loading efficiency, and grinding performance in your rod mill loader system.

@mzdesmag

Hello sir, Did go through your job description and glad to share that I have enormous experience in working with Automated Rod Mill Loader Design Automated Rod Mill Loader Design I'm a seasoned programmer and Engineer with quality experience in Flutter, React, Node.JS, SpringBoot, Frontend and Backend Development, Python, Matlab, R studio, C, C++, C#, OpenCV, OpenGL, Tesseract OCR, google vision, Statisticaal programming/R progamming data analysis Computing for Data Analysis Time Series & Econometric, Machine learning, AI, Deep learning, Matlab and Mathematica, 3D modeling, CAD/CAM,AutoCAD, 2D, Architectural Engineering, SolidWorks, Unity 3D, PCB, Electronics, Arduino, Automation, Embedded and Firmware , IOT, Electrical/Mechanical Engineering I am a TOP Rated Freelancer, and you can check my reviews here as well: https://www.freelancer.com/u/mzdesmag. Looking forward to potentially working together on this project. Thanks and Best regards, Adekunle.

@callieh2

Hi, Thank you for sharing the detailed requirements for your Automated Rod Mill Loader Design project. I have carefully reviewed your scope and am confident that I fully understand the technical and operational needs—especially the emphasis on safety, controlled automation, and seamless integration with your existing plant infrastructure. Your specifications for standard industrial components, adherence to Australian Standards, and the focus on maintainability are well noted. My approach will be to build upon your finalised concept, starting from the 3D laser scan data to ensure dimensional accuracy and optimal fit within your current layout. I will design the rod storage bench, pneumatic-driven indexer, and rack-and-pinion boom system for reliable and safe operation, integrating all subsystems including the rotating drum feed and travel mechanisms. All selections will prioritise availability in the Australian market, and I will provide robust FEA-backed calculations to ensure structural integrity. I have successfully completed similar automation and materials handling projects, including the upgrade of a rail-mounted telescoping conveyor for a major Australian mining client. This involved reverse engineering from point-cloud scans, designing new mechanical and pneumatic systems, and delivering full fabrication drawings and FEA reports in Autodesk Inventor—resulting in improved safety and operational efficiency. I am confident in delivering a practical, robust solution that meets your requirements and expectations. - Detailed 3D model in Autodesk Inventor with native files - General Arrangement and comprehensive Fabrication Drawings - Mechanical design calculations and FEA analysis report - Selection and integration of standard industrial components per Australian Standards I am ready to begin work immediately and look forward to collaborating closely with your team. Best Regards, Callie

@JamesAllenArchi

Hi there, I'm a licensed professional engineer. I understand you're looking for a complete redesign of an existing rod mill loader to automate the indexing and boom travel while maintaining compatibility with the current installation, support points, and operating envelope. I have 20+ years of experience in mechanical equipment design for mining and industrial machinery, including structural design, machine automation, pneumatic systems, fabrication drawings, and FEA. I've completed similar projects involving material handling equipment, rail-mounted mechanisms, rack-and-pinion drives, and upgrades to existing mining plant equipment using Autodesk Inventor. I can develop the Inventor 3D model, mechanical calculations, FEA, fabrication drawings, and integrate standard Australian industrial components while considering applicable Australian Standards. I'm also comfortable working from 3D laser scan data and following a staged review process to incorporate client feedback throughout the design. One quick question: will the pneumatic and electrical control philosophy (PLC/I/O requirements) be provided, or is that expected to be included in the design scope? I look forward to working with you. Best Regards, James

@markupdudes

Hello, I am excited about your Automated Rod Mill Loader Design project. With a strong background in mechanical engineering and experience in creating precise mechanical systems, I can develop the pneumatic and rack-and-pinion mechanisms integrated with the existing rod mill charger. Using Autodesk Inventor, I will deliver detailed 3D models and fabrication drawings that meet Australian Standards, ensuring weight and dimension compliance. I am confident in providing the FEA report and mechanical calculations swiftly within your 2 to 4 week timeline to support your operational needs efficiently. Have you identified any specific challenges with the existing rod charger that the new design must address? Thanks,