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Summary CAD Specialist Needed to Segment STEP File for I have this project 3D Printing (8-Inch Sections + Two-Half Version) Project Overview I have a professionally cleaned STEP (.stp) file created from a 3D scan of an automotive sheet metal part. I need an experienced CAD designer / mechanical modeler to prepare this model for 3D printing in two different segmentation formats. The goal is to compare printing strategies and preserve exact original dimensions for validation against the original part. Required Deliverables Deliverable A — 8-Inch Sectioned Version Create a version of the STEP model divided into approximately 8-inch tall printable sections. Requirements: Horizontal segmented sections suitable for standard FDM printer beds Preserve original dimensions exactly Clean mating surfaces Easy to assemble accurately after printing Deliverable B — Two-Piece Version Create a second version of the same model divided into two major sections. Preferred: Best split line based on geometry and printability Upper/lower split or another logical split you recommend Preserve geometry and dimensions Joining Features Required on Both Deliverables Alignment Tabs at Every Seam At each cut seam, add: 1/2-inch total joining tab Shared between mating parts: 1/4 inch tab on one side 1/4 inch mating overlap / receiving geometry on the other side Purpose: easier glue-up stronger seam better self-alignment Indexing / Registration Holes At each seam include alignment holes. Preferred: 2–3 holes minimum per seam Prevent shifting / twisting Sized for common dowel pins / drill rod / printed pins Scope of Work 1. Import and Review Existing STEP File Validate geometry Confirm units and scale Preserve original dimensions 2. Build Two Segmented Versions Version 1: 8-inch sectional model Version 2: Two-piece model 3. Export Deliverables Please provide: STEP files for both versions STL files for all printable sections Native CAD source files (preferred) Labeled files and organized folder structure Example: [login to view URL] [login to view URL] [login to view URL] [login to view URL] Important Requirements No scaling Preserve exact outer geometry Tight mating seams Accurate alignment between parts Designed for real-world 3D printing and glue assembly Preferred Experience Looking for someone experienced with: SolidWorks Autodesk Fusion FreeCAD Rhino 3D STEP file repair / surface modeling 3D print model segmentation
Project ID: 40400087
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23 freelancers are bidding on average $46 USD for this job

HI, I can deliver precise CAD design for your automotive part with accurate dimensions, manufacturable geometry, assembly fitment, and production-ready modeling—ensuring strong functionality, OEM-style precision, and smooth integration for prototyping, CNC, molding, or final manufacturing. Automotive CAD projects commonly require tolerance control, fitment validation, and engineering-ready STEP/IGES outputs. 1️⃣ Is this for an interior part, exterior component, engine part, suspension, or another automotive assembly? 2️⃣ Do you already have reference drawings, scans, or sample parts, or should I develop the CAD model from concept only? 3️⃣ Which final deliverables do you need—STEP, IGES, SolidWorks/Fusion files, technical drawings, or full manufacturing documentation? Warm regards, The Blend Nation.
$33 USD in 1 day
7.6
7.6

Hello, I can design your automotive part with precise CAD modeling and manufacturing-ready output. I have 7+ years of experience in CAD design and mechanical/automotive components. I can assist with: • Accurate 3D CAD modeling of automotive parts • Surface refinement and clean geometry • Proper tolerances and fitment considerations • Manufacturing-ready files (STEP/IGES/DXF) • Modifications based on sketches or references Portfolio: https://www.freelancer.com/u/xabhix I am ready to start immediately. Do you have reference drawings, dimensions, or scan data for the part? Best regards, Abhishek
$30 USD in 2 days
6.5
6.5

As an experienced 3D Printable Model Designer with a proficiency in multiple CAD software such as SolidWorks, Autodesk Fusion, FreeCAD, Rhino 3D, and more, I am confident in my ability to deliver exactly what you're looking for. Not only have I successfully created precise and print-ready models for products and prototypes over the past 6 years, but I am also skilled in the art of file segmentation - a requirement that sets your project apart. In your project description, you highlight the need to preserve exact outer geometry, tight mating seams, and accurate alignment between parts - all of which I have been delivering throughout my career. My knowledge about optimizing print settings for efficient and reliable prints using Cura, PrusaSlicer, Simplify3D and Bambu Studio means that I can not only import and review the existing STEP file with accuracy but ensure its compatibility with real-world 3D printing requirements. To further expand on my skills, I bring an extensive understanding of different filaments including PLA, ABS, PETG, TPU, and Resin and their properties that can help us select the right material based on your component's strength and flexibility requirements. Delivering a functional model that aligns with your unique vision is what drives me as a freelancer. If you choose me for this task, I guarantee you an organized delivery structure throughout the process along with native CAD source files preferred by you. Let's move forward with this!
$56 USD in 1 day
6.0
6.0

Having worked as a 3D print ready model designer for several years, my proficiency in programs such as Blender and Tinkercad coupled with my experience in repairing STEP files will undoubtedly prove advantageous in this project. I am familiar with the 3D print model segmentation process and the need to preserve original dimensions as well as ensuring tight mating seams, aspects that you specifically mentioned in your description. In particular, I have successfully worked on projects requiring precise segmentations and dividing models into several pieces while conserving geometry and dimensions, very similar to what is needed here. Furthermore, I possess a strong command over slicing software like Cura, Prusa Slicer, and Simplify3D. This experience will enable me to prepare your models with utmost efficiency for smooth printing. My familiarity with different types of filaments further allows me to pick suitable ones - be it PLA or PETG - depending on the requirements of your project such as durability-strength balance. Lastly, my understanding of optimizing the printing process would be vital in ensuring top-quality results and effective use of time throughout this automotive part segmentation project.
$30 USD in 1 day
5.6
5.6

Hi, there I hope you’re doing well. I’m a Mechanical Engineer with strong experience in SolidWorks, Fusion360, Inventor, product design, 3D modeling, Printing, and manufacturing drawings. I’ve completed many projects as following: • 3D modeling and mechanical design with functions • Detailed engineering drawings and GD&T • Product development from sketches or new concept idea • 3D printing(STL) and Design for manufacturing (STEP) • High qualitied Rendering I can deliver accurate results and fast revisions, and I always maintain clear communication and reliability. I’d be happy to discuss your project details and start immediately. Looking forward to working with you. Best regards
$30 USD in 1 day
5.3
5.3

Hi, I’m Ben Jackson from Jetjams Technologies. We can help segment your cleaned STEP automotive sheet metal model into print-ready parts while preserving the original dimensions exactly. We can provide: • STEP file import, unit check, and geometry review • Version A: approx. 8-inch horizontal printable sections • Version B: clean two-piece split based on best printability • Alignment tabs/overlap features at each seam • 2–3 registration holes per seam for pins/dowels • Tight mating surfaces for easier glue-up and assembly • STL exports for each printable section • STEP files plus native CAD source files where possible • Properly labeled and organized folder structure We will make sure there is no scaling, clean seams, accurate alignment, and real-world 3D printing usability. Best reasonable price: $450 USD Please share the STEP file, printer bed size, preferred pin/dowel size, and any assembly preferences so we can begin properly. We are so much grateful to serve you. Best regards, Ben Jackson Jetjams Technologies
$450 USD in 7 days
5.2
5.2

Mechanical Design & Engineering Expertise: Reverse Engineering | Fabrication | DFM | 3D Printing | Concept Design | Product Development | Robotics Profile: I am a Mechanical Designer with over 8 years of experience turning complex ideas into functional, manufactured products. I focus on creating designs that aren’t just visually sound, but are technically optimized for real-world performance and efficient production. Software Proficiency: SolidWorks • Autodesk (AutoCAD, Fusion, Inventor) • Maya • Matlab • Rhino • Catia Best Regards, MOHAMED EWAIDA Senior Mechanical Designer
$20 USD in 7 days
4.9
4.9

Hello, I understand that you require a CAD specialist to segment a STEP file of an automotive part for 3D printing in two different formats. As an experienced CAD designer and mechanical modeler, I am well-equipped to handle this project efficiently. With expertise in SolidWorks, 3D modeling, Rhino 3D, and CAD/CAM, I am confident in my ability to accurately segment the STEP file while preserving the original dimensions and geometry. You can view examples of my previous work in my portfolio: https://www.freelancer.com/u/Neelamr1991 I am committed to maintaining effective communication throughout the project and ensuring that the deliverables meet your expectations. I am excited about the opportunity to work on this project and look forward to hearing from you soon. Best regards, Neelam R.
$10 USD in 7 days
4.3
4.3

With a blend of technical expertise and a customer-oriented approach, I am confident in my ability to deliver on the rigorous requirements of your automotive part segmentation project. Having worked extensively with high-quality CAD programs such as SolidWorks and Rhino 3D, I can ensure that your existing STEP file will be reviewed and imported accurately, retaining the utmost precision in geometry and dimensions. The task of segmenting your model into both an 8-inch sectioned version and a two-piece version is well within my proficiency, drawing upon 5+ years of experience in 3D modeling. My command over slicing softwares like Cura and PrusaSlicer helps me guarantee optimal print quality while ensuring that all its specs are preserved exactly. My keen attention to detail ensures clean mating surfaces, easy assembling after printing, tight mating seams, accurate alignment between parts, and provision of all labeled files in an organized structure. Above all, what truly sets me apart is my deep understanding of the nuances of real-world 3D printing. I don't just create visually stunning models but focus on delivering exceptional structural integrity as well. So, let's collaborate to turn your vision into reality with a final deliverable that is not only visually perfect but also optimized for easy 3D printing;a specialized requirement for automotive sheet metal: a specialization I've come to master! Looking forward to working with you!
$20 USD in 7 days
4.4
4.4

Hello, I hope this message finds you well. My name is Rade, and I am a mechanical engineer based in Belgrade, Serbia, with over nine years of experience in the field. I have completed many projects throughout my career, primarily utilizing SolidWorks software. My portfolio showcases several projects across various sectors, including the military, food, and pharmaceutical industries. Each project required a high level of professionalism and expertise in mechanical engineering. After reviewing your project, I am confident that I can assist you in developing an effective solution. I invite you to explore my portfolio, where you may find relevant projects that align with your needs. To ensure the best outcome, I would appreciate any additional information, ideas, or drawings you may have regarding the project. This will help me gain a deeper understanding of your specific goals. I look forward to collaborating on this project and future endeavors. Best regards, Rade
$20 USD in 7 days
4.2
4.2

Hi, Could you share the STEP file with me so I can assess the geometry and dimensions? I can create both versions as specified: the 8-inch sectional model and the two-piece version, ensuring precise dimensions and clean mating surfaces. With over 5 years of experience in CAD modeling and 3D design, I’m skilled in using SolidWorks and Autodesk Fusion. My approach will include adding alignment tabs and registration holes at seams for easier assembly and stronger bonds. Once completed, I’ll deliver organized STEP and STL files as requested. I’m excited to help you with this project! Best Regards, Engr. Sahad
$20 USD in 2 days
4.1
4.1

Hello, I can segment your STEP model into both 8-inch sections and a two-piece version, maintaining exact geometry and ensuring clean, assembly-ready seams. Deliverables: • STEP + STL files (both versions) • Alignment tabs (½” total, split both sides) • Registration holes for accurate assembly • Organized, clearly named files All cuts will be optimized for FDM printing with tight fit and easy glue-up. Do you have a preferred dowel size for alignment holes? Portfolio: https://www.freelancer.com/u/mayank0752 Best regards, Mayank
$20 USD in 7 days
3.1
3.1

As a seasoned mechanical design engineer with over 15 years in the R&D field, specializing in industrial design, I am confident I have the requisite skills and experience for this project. Immersed in utilizing CAD software like SOLIDWORKS, CATIA, AutoCAD, Rhino and CURA throughout my career, I have become proficient in various design functionalities such as sketching, drawing, assembly, surface modelling and much more. Working extensively on 3D print model segmentation projects including STEP file repair and surface modelling tasks matches your project's needs precisely. Moreover, incorporating durable alignment tabs and indexing/registration holes will be done thoroughly to provide stronger seam and easier assembly, ensuring precise real-world 3D printing alignment. Lastly, my strong work ethic combined with my meticulous nature will ensure that I not only deliver the two desired segmented versions preserving original dimensions exactly but also label files properly with organized folders for convenience. I assure you of the highest quality deliverable within your preferred timeframe - let me help you bring this automotive part to life through steady teamwork and unerringly accurate craftsmanship.
$20 USD in 1 day
1.6
1.6

Hello, I have carefully reviewed your project description and understand that you require a skilled CAD designer/mechanical modeler to segment a STEP file of an automotive sheet metal part for 3D printing. My 5+ years of experience in 3D modeling, particularly in Rhino 3D, make me well-equipped to handle this task efficiently. To move forward, I propose that we initiate a chat to discuss the project details further. I am confident in my ability to deliver the required segmented versions accurately, ensuring that the original dimensions are preserved and the models are suitable for 3D printing. Please feel free to start the conversation so we can delve into the specifics of your project. Regards, Syed Muneeb
$22 USD in 2 days
0.0
0.0

Subject: Precision CAD Segmentation for Automotive 3D Printing I can deliver both the 8-inch sectioned and two-piece versions of your automotive part with the exact precision required for validation. My Approach: Precision Modeling: I will ensure zero scaling and maintain exact outer geometry from your .stp file. Mechanical Alignment: I will integrate the 1/2" joining tabs and indexing holes for dowel pins/drill rods to ensure a perfect, shift-free assembly. Optimized Splits: For the two-piece version, I will select the split line that maximizes printability and structural integrity. Deliverables: Clean STEP & STL files (labeled and organized). Native CAD source files for your records. Ready-to-print geometry with optimized mating surfaces. I am proficient in [SolidWorks/Fusion 360] and can start on this immediately to meet your 3-day timeline. What is the diameter of the dowel pins you plan to use for the indexing holes?
$60 USD in 3 days
0.0
0.0

Hi, I’m interested in the project and believe my portfolio clearly demonstrates the quality of my work. I am in the beginning stage in this platform. if i get a job like this it will be a good project for me. If you feel I’m a good fit, I’d be happy to chat. waiting for your feedback. Regards Mechanical Design Engineer
$30 USD in 5 days
0.0
0.0

My extensive expertise in mechanical engineering and proficiency in CAD design tools such as SolidWorks makes me the best fit for this automotive part segmentation project. I have successfully completed complex projects involving 3D modelling and simulation, much like the task at hand. Significant works, like designing all-terrain vehicles and agriculture machines, highlight my ability to preserve precise geometries even during segmentation for 3D printing. In addition to my mechanical design competencies, I also have a deep understanding of manufacturing processes that inform my CAD choices for real-world 3D printing. I'm well-versed with standard FDM printer beds and can adapt the model precisely to your chosen printing strategies. My attention to detail carries through to organizing files with clear labeling and a logical folder structure, ensuring that the deliverables are easy for you to use. Lastly, I appreciate the importance of effective and robust joining features in segmented models. To improve assembling efficiency, seam strength, and self-alignment, I will incorporate alignment tabs, indexing/registration holes, and optimal split lines for both the 8-inch sectional versionand two-piece model. Preserving dimensions while delivering impeccable mating surfaces is my commitment. When it comes down to it, my experience with automotive parts combined with my skill set truly make me your top choice for this critical project.
$25 USD in 4 days
0.0
0.0

Vestavia Hills, United States
Member since Apr 26, 2026
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