Automatic mechanical clutch brake system working at slow speed

Résumé du concours

Hello Freelancers, designers and experts,

I am designing a mechanical system using servo motors, so this serves as a driving component and there is the rest of the mechanism, which could be called a driven component. Servo motor produces 180 or 270-degree rotation with a particular torque, I don't want to lose or change either (stay constant). We know that in many cases if a torque is applied to the driven side, the driver rotates. The clutch could be used to disengage the driver and driven, but still, the driven can rotate, so brakes are used to stop the driven side. And both the clutch and brakes are either manual (mechanical) or electric which works on an external trigger, which I don't want.

I want a design such that the driven side is locked or not free to rotate until the driver provides input. This could be achieved simply by using a worm gear mechanism, where the worm (driver) can rotate worm gear (driven), not the other way, so the driven is locked until the worm (driver) is not moving, but whichever direction the worm (driver) turns the worm gear (driven) turns accordingly (clockwise or anticlockwise). But the worm gear mechanism lowers the speed, then again to gain speed a set of gears has to be produced, which not only make it complex, but the more number of parts means more power loss.

So I designed a clutch that has a spring-loaded cam mechanism such that when the driver rotates, the cam turns to disengage the driven side from a fixed (locked) end and engages to the driver. But the problem is it loses a lot of angular motion when the driven side disengages from the fixed end and engages the driver. I am not making a precision machine, so I can allow the loss of 5 degrees max (out of 180-degree rotation). But my design was losing more than 10 degrees.

I am using a variety of servo motor, but the design is for 25kg, 30kg, 35kg, and 60kg servo motor, you can see a model on Amazon or get a free 3D model on websites like GrabCAD.

Which is a winning entry
1) Complete 3D model provided in SolidWorks format or any CAD neutral format (STEP, Parasolid preferred), with details of components that could be purchased easily, or produced easily on a 3D printer like the frame/housing of mechanism
2) If not a 3D model, then even a detailed 2D sketch with details of parts to purchase or produce
3) In either of the case above, the design should be a working concept, with minimum parts, without any other external source or trigger, the mechanism (driven) should be locked and only turns when the driver (motor) turns, the angular loss should not be more than 5 degrees and similarly only 5% power loss is allowable.

What else is for you after this?
As mentioned, I am working on a mechanical system and I am coming across many similar design situations where I need out-of-the-box solutions and I will directly open it up to you slow and steadily, engaging in the full project, sharing profits.

Feel free to ask if you have any query

Compétences recommandées

Commentaire de l'employeur

“Abdul had taken the contest seriously like a professional, he was clear with the intent and provided several solutions, while others were still wondering if it is possible. Great job Abdul, some times there is no perfect solution or no solution at all, all matters is the hard work and the right spirit.”

Image de profil Poorvesh, Canada.

Tableau de clarification publique

  • alvarezrivas
    alvarezrivas
    • il y a 1 mois

    hola, me gustaría participar en el diseño de propuesta, he leído varias veces la descripción completo, además de las propuestas que ya tiene acá, pero quizás mi inexperiencia no me deja ver como tal el mecanismo que requiere diseñar o plantear, si puede ofrecerme un poco mas de información, creo que soy de aportarle una idea ajustada al proyecto y que podemos ir revisando durante cada etapa del desarrollo. muchas gracias por atención.

    Hello, I would like to participate in the design of the proposal, I have read the complete description several times, in addition to the proposals that you already have here, but perhaps my inexperience does not allow me to see as such the mechanism that requires designing or raising, if you can offer me a little more information, I think I am to provide an idea adjusted to the project and that we can review during each stage of development. Thank you very much for your attention.

    • il y a 1 mois
    1. Poorvesh
      Titulaire du concours
      • il y a 2 semaines

      hola,
      Embrague de rueda libre bidireccional

      https://www.youtube.com/watch?v=SRkoi_6XpCg

      • il y a 2 semaines
  • imammiaji112233
    imammiaji112233
    • il y a 1 mois

    I LIKE your competition I am participating. hopefully you won't stop competing until I make an entry .

    • il y a 1 mois
  • Poorvesh
    Titulaire du concours
    • il y a 1 mois

    Muhammad, I have not asked you to either purchase or manufacture and provide me anything, this is a contest to provide a concept, why should I increase the prize, if you feel it is not worth, please do not waste your time.

    • il y a 1 mois
    1. Rahmanfreelancer
      Rahmanfreelancer
      • il y a 1 mois

      That's okay. This design is also suitable for co-axial arrangement. You can use gear transmission in case you need parallel arrangement for not more than 2 inches.

      • il y a 1 mois
  • Rahmanfreelancer
    Rahmanfreelancer
    • il y a 1 mois

    Are the driver and driven shafts in axial or adjacent to each other?

    • il y a 1 mois
    1. Poorvesh
      Titulaire du concours
      • il y a 1 mois

      Abdul, the shaft are parallel, does not need to be co-axial, but should not be a lot distant apart, keep it within 2 inch apart

      • il y a 1 mois
  • wahabmeher4
    wahabmeher4
    • il y a 1 mois

    I will provide you a quality work and working on it. so please #increaseprize #sealed #guaranteed #guaranteed

    • il y a 1 mois
  • wahabmeher4
    wahabmeher4
    • il y a 1 mois

    Ok i understand you please sealed and increase reward.

    • il y a 1 mois

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